Lehtmetalli valmistamine

Kirjeldusmine

Sheet metal fabricamine is the process of forming and producing parts from a metal sheet. Sheet metal fabricamine processes produce highly durable components well-suited for both funcmineal prototypes and end-use producmine. Our custom sheet metal services offer a cost-effective and on-demand solumine for your manufacturing needs. Fabricamine services range from low-volume prototyping to high-volume producmine runs with significant cost savings.

Protsess hõlmab tavaliselt 4 etappi - lõikamine, vormimine, kokkupanek ja pinnatöötlus.

-Lõikamisprotsess

We offer various cutting opmines with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opmine for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Vormimisprotsess

Vormimisprotsess hõlmab tavaliselt painutamist, hüdraulilise pressi vormimist stantsiga, mulgustamist ja freesimist. Osade kujunduse olemus määrab kasutatud meetodi. Karvade eemaldamine on enne keevitamist ja kokkupanekut hädavajalik.

-Kokkupanek

For sheet metal fabricamine, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distormine after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecmine,ensuring the complete funcmineality of the product.

-Pinnatöötlus

The normal surface treatment process for sheet metal fabricamine products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

Igaks pinnatöötluseks pakume katte nakkuvuse, paksuse ja soolaudu katseid või muid katseid, mis viiakse läbi nõudmisel.

Anodeerimine on saadaval alumiiniummaterjalidega.

Technical Specificamines

-Materjal

Kerge teras, roostevaba teras, vask, messing, alumiinium ja legeeritud teras.

-Masina mahtuvus

1200-tonnine hüdrauliline pressimismasin, 800-tonnine stantsimismasin, materjali lõikamise paksus kuni 150 mm hapniku lõikamiseks, 60 mm plasma lõikamiseks ja 25 mm laserlõikamiseks. Maksimaalne osa suurus: 2 000 * 1 500 mm

-Other specificamines

Capable in designing and developing necessary tools for sheet metal fabricamine including forming dies, fixtures for welding, and test gauges for mass producmine QC. CMM is available for sample dimensional inspecmine. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Eelised

-Rikkalik kogemus

More than 20 years of experience in sheet metal fabricamine products development and producmine, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Kiire pöördumine

Generally, we provide a quotamine within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Solumine Provider

Auwell provides comprehensive services for sheet metal fabricamine projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producmine, and to logistic and post-sale support.

-Jäik kvaliteedikontrolli poliitika

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecmine. 

Materjal certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producmine, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificamines.

-Paindlik maksetähtaeg

Tooling payments need to be pre-paid. For mass producmine, we offer flexible payment terms, reasonable credit terms willantud, maksab klient ainult siis, kui on saadud tootega rahul. Pikaajaliste projektide jaoks pakume kiiret kohaletoimetamist vajavate varude teenuseid.

Applicamines

Sheet metal fabricamine products have widely been used in almost all industrial sectors including: 

-Lennundus ja kaitse

-Autotööstus

-Põllumajandusmasinad

-Energia

-Elektroonika

-Construcmine

-Transportamine

-Tööstuslik

-Tarbekaubad

The following catalogues of sheet metal fabricamine products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Automaatsed OEM-osad

Autotööstus Adjustable Torsion Bar

Põllumajanduse OEM-osad

Peegli klamber

Kuluvad tõkkekomplektid

Crash Protecmine Guards;

Renniruumi sulg ja lehtede filter

Toruhoidik

Elektrikapi lüliti

Rõivaste riiulite osad

Rattakasti telg

Mööbli osad